In factories and enterprises, some machines are supported by some machines in order to make things go faster and to enable mass production. Thanks to these work machines used in production places, the works where manpower is not enough or minimum manpower is required have been completed quickly. We see the benefits of technology, the benefits of technology in almost every sector. One of the leading ones of these sectors is the furniture manufacturing sector. Each item in the furniture manufacturing sector requires a separate workload and professionalism. With the CNC machines used today, many jobs can now be done with computer support. In this way, manpower is minimised and mass production is possible in production. Thanks to computer-aided machines, time is saved and budget-friendly productions are also provided. Thanks to the commands entered into the computer, many jobs can be done efficiently in a short time. With the correct time management, efficiency increases at the right rate. In this way, maximum efficiency is achieved with minimum manpower. Today, especially in the furniture production sector, it is possible to see that many machines are supported. Each machine has its own unique features. These features also allow the works to be carried out with minimum waste. Today we will talk to you about grinding. What is grinding, which is one of the first processes that comes to mind when it comes to the furniture industry, what grinding means, how grinding is done, what are the types of grinding. Let's start our article with information about grinding and then take a look at the details.
What is grinding, briefly...
Let's start by briefly defining what grinding means. It is possible to say that grinding is a kind of "chip removal" method with the simplest expression. The grinding process is carried out by removing chips on the surface of the material by abrasion method. Grinding is frequently used in factories, enterprises and workshops where production is carried out. Grinding takes place with a machine. Grinding machines are available in different specifications and sizes on the market. The grinding process takes place with the help of a rotating disc, which is basically a cutting element. This disc removes the chip from the material. Thanks to the grinding process performed with the grinding machine, the surface of the material becomes smoother. In this way, the processing to be done on it will be healthier and smoother looking. Grinding can be defined in its simplest form as follows; The process of removing chips from the material surface by scraping method using abrasive is called grinding. Cutting elements constitute the basic components of the grinding process. These cutting elements can be called rotary disc or cylinder geometry stone. The machine in which the grinding operation is processed is the grinding machine. The surface quality obtained as a result of the grinding operation is the final process of manufacturing. In other words, the product entering the grinding process is the product that has completed the manufacturing process. One of the most important points in the grinding process is stone selection. As in other machining operations, the cutting element in the grinding process is the stone. The stone is selected according to the part to be ground. For this reason, stone selection is as important as the grinding machine during the grinding operation. The stone usually consists of 3 components; abrasive particles, binder and air pores. Abrasive grains perform chip removal from the surface of the material. The binder part ensures that these grains are held together. Air pores are the pores that occur during manufacturing. It allows the stone to be cooled during cutting. The machine is as important as the stone on which the grinding process is performed. Grinding machines are available in the market with different features. Grinding machine prices may vary depending on the features of the machine. Some work machines can also be rented instead of purchasing. If there is a short-term need, you can rent a work machine. In addition, support can also be obtained from second-hand products. Budget-friendly choices can also be made thanks to second-hand products and second-hand construction equipment available on the market. There are some points to be considered at this point. One of the most important details to be considered when buying second-hand construction machinery is to choose the right machine you need. The product you will use requires a correct machine preference, which is the requirement of the material. At this point, it is necessary to get to know the material well, to create a road map for the project, and to extract the requirements pen by pen. After the work done, support can also be obtained from second-hand construction machinery. This situation will be determined entirely depending on the budget.
How is grinding done? What does grinding do?
After talking about grinding machines and stone, let's move on to the details of the grinding process. The grinding process is carried out by removing chips on the surface of the workpieces with hard abrasives in different forms. The machines where grinding is performed are also referred to as grinding machines. Grinding machines play an important role in improving the surface quality of products. The material surface becomes smooth with grinding machines. The cutting stones used in grinding machines rotate at a very high speed on grinding machines. Thanks to these cutting stones that come into contact with the workpiece, chip removal takes place. The purpose of the grinding process is to improve the surface quality and make the surface smooth. It is possible to say that grinding is the last process in manufacturing.
What are the types of grinding?
The grinding process varies according to the machining characteristics. The first of these is plane grinding, also known as surface grinding. The method used for grinding planar surfaces is called plane grinding. In this method, the part surface is positioned closest to the stone and the grinding process continues until the entire surface is ground. After the grinding process, the part is measured and the actual measurement is taken. After this measurement, the grinding process continues until the desired size is reached. After the grinding process, it is possible to obtain a glass-like surface depending on the quality of the stone and the material. Let's continue with the answer to the question of what is a cylindrical grinding machine. Another one of the grinding processes is cylindrical grinding. Another name for cylindrical grinding is external grinding. It is a method used to smooth the outer surface of workpieces with cylindrical geometry. It is a process performed by positioning the workpiece between two rotating stones. After the main dimension is taken, the grinding process continues until the desired dimension is reached. Another grinding process is hole grinding. Another name of hole grinding is internal grinding. It is a system in which the inner surfaces are ground in the opposite way of cylindrical grinding. The workpiece remains stationary, the grinding wheel rotates and thus the grinding process takes place. In addition to these methods, there are other grinding methods. These are specific grinding methods such as edge grinding and gear grinding. In general, different grinding machines and grinding methods are used depending on the nature of the material. The common aim of all of them is to increase the surface quality and to give the surface a smooth appearance.
Surface grinding provides convenience in many respects. With grinding operation, precise dimensions are obtained on workpieces. In hardened materials, grinding can also be used to get rid of hardened surfaces. It is a method used to smooth hard surfaces and to get rid of hard surfaces. Some defects may occur in cylindrical parts due to heat treatment. Grinding process can also be used to remove these defects and surface defects. After the grinding process, the surface becomes much smoother, high quality and shiny. Grinding is one of the most effective methods to provide qualified and shiny surfaces and to eliminate defects caused by heat treatment.